GRACO ’Hydracat’ , plural component , high pressure airless spray system, 45:1 or better fluid to air ratio. Ask for details of specified application and test equipment. Spray equipment must be approved by Amchem. Standard equipment includes Monark 5:1 feed pumps, Monark 23:1 Purge Pumps, Fast Flo 1:1 transfer pumps, mix manifold / static mixer arrangement; material, re-circulation and spray hose , stroke counter etc. Pressure produced at tip 1500 - 3000 PSl. Tip GRACO RAC IV size 0.19" to 0.32".

Applicators with no prior experience of plural component spray of fast reacting materials must be factory trained and approved by Amchem. Applicators must consult material safety data sheet (MSDS), comply with recommendations given therein, follow good industrial hygiene practices as well as applicable local and national regulations.

Recommended Thickness (Guideline )

Steel

Concrete

Immersion / Buried Service : 0.75 mm         ( 30mils ) to 1.00 mm ( 40 mil ) 

Smooth: 1.00 mm ( 40 mils ) to 1.25 mm      ( 50 mils )

Highly Abrasive Service :  2.00 mm             ( 80 mils ) onwards

Normal:  1.50 mm ( 60 mils ) to 2.00 mm     ( 80 mils )

Rough :  2.00 mm ( 80 mils ) to 3.00 mm     ( 120 mils )

Theoretical Coverage

Litres/sqm

Gal/ft2

1 m² / litre @ 1 mm thickness

1,604 ft² / gal @ 1 mil thickness

Mix Ratio By Volume

3 Parts Resin 386 or 385  1 Part Activator 9000

Gel Time@ 25oC (77oF)

386/9000 - 6 to 8 minutes

385/9000 - 20 - 25 minutes

Dry to touch @ 25o C (77oF)

0.75 mm (30 mils ) - 60 minutes

2.00 mm (80 mils ) - 15 minutes

Return to Service

2 hours for immersion, 6 hours for traffic.

Cure in 24 hours

Approx. 75% of physical properties achieved.

Ultimate Cure @ 25oC (77oF)

7 Days. Faster cure at higher temperatures.

Minimum Cure    Temperature 

 (-)40^oC ( 40^oF )

Material Temperature

Resin 45^oC ( 115^oF ) Activator 10-30^oC ( 50^oF-85^oF )

SubstrateTemperature

Min 5^oC ( 40^oF ), Max 65^oC   (150^oF ). Minimum 3^oC ( 5^oF ) above the dew point

Flash Point

Resin : 268^oC ( 515^oF ) - COC

Activator : 200^oC ( 392^oF ) - COC

Color

Tan, Grey and Black

Specific Weight

Resin 1.32  Kg/L ( 11 lbs./Gal.)

Activator 1.24  Kg/L (10.3 lbs./Gal.)

Purge Liquid

Dioctyl Phthalate , Flash Point 215^oC ( 420^oF ) or equivalent

Cleaning    Solvents

Toluene, Xylene, Methy Ethyl Ketone

Packaging

200 Litre or 55 U.S Gallon Drums

385/9000 also available in 20 Litre or 5 U.S Gallon pails.

Shelf Life

Resin 2 years, Activator 6 months when stored indoors, dry in original unopened containers at room temperature.

 Mixing

Mix Resin with air driven agitator GAST or equivalent for 30 minutes just prior to use.

Storage

Keep drums on wooden pallets or slats. Roll resin drums for 2 hours every 90 days if stored for long term. Avoid freezing. Blanket partially used drums with nitrogen to prevent moisture contamination.

Allow full cure. Surface should be fully cured and free of dust, salt, grease and other contaminants immediately before coating. Sweep blast surface using expendable abrasive to remove surface laitance. Fill blowholes and surface defects with recommended materials. Bridge cracks with industrial grade nylon using disbondment method. For damp concrete prime using Purethane® P-IV 100% Solids Damp Tolerant Polyurethane Primer.

Blast clean  to SSPC SP-10 ( Near White ) finish with 75 microns 'Anchor Profile' using copper slag, steel grit, garnet, coal slag or equivalent abrasive. Apply fog coat of AR / P-24 primer. Use AR Primer for substrate subjected to cathodic protection voltages. Overcoat with Purethane® materials within time period specified for primers.

Refer to surface preparation data sheet for detailed procedures.

Information contained in this publication is accurate to the best of knowledge and belief of Amchem Products Pvt. Ltd. (‘AMCHEM’). However, it remains at all times the responsibility of the customer to ensure that AMCHEM materials are suitable for the particular purpose intended. Since methods and conditions of application are beyond our control, buyer assumes all risk of use or handling. No warranty, express or implied is made concerning the use of these products or recommendations and no liability for their use, or inability to use, is accepted.